Zero emissions
Fully pollution-free, safe for both indoor and outdoor operations, aligned with industrial decarbonization goals.
Morello battery powered scrap bucket carts for steel mills – 110 t
Type
Rail Guided Trolleys - Operator controlled, Rail guided trolleys – Automatic transfer carts
Capacity
Capacity 101 ÷ 200 t
Industries
Steel foundries
Steel manufacturing
Engineered to move heavy scrap loads safely, silently and emission-free, Morello's battery-powered scrap bucket carts are custom-built for foundries, steel manufacturing plants and heavy industrial operations worldwide.
From standard configurations to fully tailored solutions with capacities up to 600 tons, every cart is built around the exact requirements of your operation.
Custom solutions for every operation: capacities up to 600 tons
No two scrap handling operations are alike, and neither are our carts. Morello’s in-house engineering team designs each scrap bucket cart around your plant layout, load profile, cycle frequency and operating environment. Whether you need a compact unit for a confined yard or a heavy-duty platform built to move the most demanding loads, we deliver vehicles engineered precisely to your requirements.
Each cart can be configured with:
Why battery-powered? The smarter choice for heavy scrap handling
Diesel engines have long been the standard for moving heavy scrap loads — but they bring pollution, noise, high running costs and intensive maintenance. Steel mills are the most demanding example: most operate 24 hours a day, 365 days a year, accumulating scrap in large yards and transferring it continuously to the furnace using buckets that can hold up to 300 tons of scrap metals. Historically, this transfer has been handled by diesel-powered carts — because the yards are large, the distances long, and the working cycles intense.
But as industries focus on decarbonization, diesel vehicles are increasingly seen as a source of pollution that can be eliminated with a more efficient, sustainable solution.
Morello was among the first companies worldwide to engineer fully electric scrap bucket carts powered by latest-generation lithium batteries, and the operational advantages are unmatched:
24/7 operation
Fast automatic recharging and intelligent recharging-management software keep the cart productive around the clock, 365 days a year.
Lower running costs
Electricity is significantly cheaper than diesel, with substantially lower cost per kilometer.
Near-zero ordinary maintenance
Brushless electric motors replace complex hydraulic systems, eliminating oil leaks, filter changes and the frequent technician interventions required by hydraulic motors.
Quieter operations
Ideal for facilities running day and night shifts.
Remote diagnostics and monitoring
IoT-enabled carts provide real-time performance data, predictive maintenance alerts and remote support from our engineers.
Engineered for the most demanding industrial cycles
A scrap bucket cart must be engineered for far more than load capacity. It must deliver durability, automation readiness and operational flexibility in the heavy industrial environments where it operates, from steel mills and foundries to any plant handling intense scrap-moving cycles.
Morello's carts are built around these priorities:
Robust structures engineered to withstand harsh operating environments
Full integration with plant management software via Wi-Fi, enabling automated workflows
Customizable to the specific requirements of each operation (PLC brand, sensor types, control logic)
Designed for both indoor and outdoor operation within the plant
Why choose Morello
01
Since 1946
80 years of experience designing heavy-duty material handling solutions for the world's most demanding industries
02
Custom design is our core mission
Every cart is developed as a tailored project, not adapted from a catalogue model: configuration, components and software are engineered around your specific operation
03
Pioneers in battery-powered heavy handling
Among the first companies worldwide to develop fully electric scrap bucket carts powered by lithium batteries
04
Trusted across the world's most demanding industries
Proven solutions delivered to steel mills, foundries, automotive, naval and shipyards, nuclear, oil & gas, power generation, precast concrete and many other heavy-load sectors
05
Worldwide after-sales support
Preventive maintenance contracts, remote assistance and on-site service available globally, with spare parts guaranteed for the entire operational life of your machine
Discuss your project with our engineers
Tell us about your scrap handling requirements — load capacity, plant layout, operating cycles, automation level — and our engineering team will design a battery-powered solution tailored to your operation.
Complete the form below to request a consultation and receive a detailed technical proposal.